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Elements and Performance Criteria

  1. Review mill plan and flow diagram to ensure all logistics and support services are correctly identified
  2. Support product flow through mill
  3. Establish mill stock control system
  4. Supervise blending of flours to meet orders
  5. Supervise product despatch
  6. Manage OHS, mill safety, security and regulatory procedures for mill or area of responsibility
  7. Review mill dust control procedures
  8. Manage pest control procedures
  9. Manage contractors for mill or area of responsibility

Required Skills

Required skills include

Ability to

interpret drawings and schematics

calculate grain holding capacity including in terms of days of production

specify grain divisions on receival to suit later blending requirements

schedule flour blending to suit customer requirements and transport logistics

identify pests

assess equipment and storage areas for dust control risks

Required knowledge includes

Knowledge of

methods of storing grain flour bran and byproducts

temperature and moisture testing techniques for grain storage bins and silos

dust control techniques

dust explosion relief systems and equipment

fire warning and control techniques

flour blending techniques and equipment

flour milling process including purpose of the break and reduction systems

advantages and disadvantages of volumetric batch and online flour blending techniques

equipment used in flour blending including

weighers

mixers and homogenisers

pneumatic and mechanical feeders and conveyors

magnets sifters and exhausts

identification characteristics for pest insects rodents and birds

signs of insect and rodent infestation

strategies to eliminate or reduce pests

optimum treatments for insect rodent and bird infestations

safe procedures for handling using and storing pesticides and dangerous goods identifying identification of information provided on labels and where required handling of gas cylinders

typical risk management and contingency planning techniques for a flour mill

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed Competence in this Unit must be achieved in accordance with food safety standards and regulations

Critical aspects for assessment and evidence required to demonstrate competency in this Unit

Evidence of ability to

relate rate of production to storage capacity

identify requirements of mill customers and determine if orders are to be directly filled or met out of storage

interpret customer flour requirements and determine best blend recipe

manage pest and dust control techniques in a mill

access and use mill control system

Context of and specific resources for assessment

Assessment must occur in a real or simulated workplace where the assessee has access to

personal protective clothing and equipment

work procedures including advice on safe work practices food safety quality and environmental requirements

equipment manuals including operating parameters

specifications control points and processing parameters

break and reduction roll process and related equipment and services

conditioned grain suitable for the break and reduction roll process

sampling schedules and test procedures and equipment as required

documentation and recording requirements and procedures

cleaning procedures materials and equipment as required

Method of assessment

This Unit should be assessed together with core Units and other Units of Competency relevant to the function or work role

Guidance information for assessment

To ensure consistency of performance competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances cases and responsibilities and where possible over a number of assessment activities


Range Statement

The range statement relates to the Unit of Competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Mill

The term mill is used to refer to the whole mill site including the actual milling equipment, equipment used for associated processes, and transport, warehouse, maintenance, testing and administration facilities.

Mill management and control system

Most flour mills will use a software program and associated hardware to control and manage all or part of a mill. These mill management and control systems can be known by a variety of generic and proprietary names including:

Systems Control and Data Acquisition (SCADA) software

Enterprise Resource Planning (ERP) systems

Materials Resource Planning (MRP) systems

various proprietary names.

Non-standard storage and despatch requirements

Non-standard storage and despatch requirements include:

storage location and time for any products that need ageing before despatch

buffer product requirements for market fluctuations, irregular orders, shutdowns and other non-production periods

contingency product storage requirements.

Site OHS plan and procedures include:

employee training

tagging and lock-out procedures

PPE distribution and use requirements

marking of pedestrian walkways

confined space procedures

visitor registration and allowed/restricted access areas

incident procedures

evacuation assembly areas

first-aid facilities

notification protocols to emergency services

training and registration of fire and first aid wardens.

Pest control methods may include:

fumigation

application of insecticides, dusts, gas and/or baits (using registered controlled and generally available substances).

Where use of pesticides include work conditions covered by SafeWork Australia and/or State and Territory health and safety authorities, the assessment criteria and methods prescribed by these authorities must also be met.

Fire protection plan and fire protection facilities include:

location and type of extinguishers

suppression systems

alarms

appointment of wardens

evacuation areas and procedures

notification and liaison procedures for emergency services.

Contractors

Contractors used will vary according to each mill and may include contractors for:

maintenance

transport

testing and accreditation services

labour supply

security.